RIGHT PUMP…WRONG SEAL

Mechanical Seals are devices that are used to provide a seal at the point of entry or exit of a rotating shaft e.g., Pumps and Agitators. Typically, it is used to prevent the leakage of one high pressure fluid into a lower pressure or atmosphere. Mechanical seals consists primarily of a rotary seal face with a driving mechanism which rotates at the same speed as the pump shaft, a stationary seal face which mates with the rotary and is retained using a gland or in some pump models an integral stuffing box cover, a tension assembly (utilizing springs or a metal bellows) keeps the rotary face firmly positioned against the stationary face preventing, excluding, and containing contamination and leakage, both when the pump is not in operation and when the pump shaft is rotating. These Seals come in various types which include single springs pump seals, multi-spring seal designs, metal bellows seals, and single and double cartridge seals. All of which are available in many different material options based on the application. Since there are so many options, no one seal will work in all applications. Therefore, it is important to be able to identify the temperature range, application, and environment the seal will have to endure to choose the correct seal that is right for your application. Not taking all these variables into consideration can cause fatal and/or extremely expensive seal failure.

I visited our local brewery on a sales call with the plant engineer and he expressed to me that he had an application he was quite fed-up with, in a wort circulation process on what he called his # 1 wort kettle. Wort is a mix of wheat, hops, barley, and everything that is used in making beer. In the process when all mixed and circulating in the fermentation process it becomes very sticky, abrasive, and crystalizes when shut down. In the original design, they were using a single component seal with hard Tungsten vs Tungsten faces and they were using a pump discharge flush. They had tried an external plant water flush but there was too much water dilution in the process. They were changing these expensive seals monthly in addition to the operation downtime and overtime man-hours which was only hurting the bottom line. After taking all the necessary data and consulting with our suppliers we offered a double cartridge seal with quench and drain. The material was Silicon carbide vs Silicon carbide with inboard and outboard faces, aflas o-ring, 316 metal parts, and Hastelloy C springs. we installed the seal with a gauge and a needle valve on the outlet of the seal so that we could back up seal pressure to ensure that the clean plant water applied remained at one atmosphere higher across the ID of both inboard and outboard faces than the product pressure on the OD of the Inboard seal faces in the seal chamber. With this modification we now ensured that there was clean plant water across the seal face ID to OD rather than the abrasive product coming across the face from OD to ID. We monitored the seal for 3 months, and although there were times when we lost flush pressure, we were still able to run consistently for 13 months. At my recommendation, we were able to have a designated supply of plant water to the inlet of the seal gland. We rebuilt the seal after receiving our designated water supply and we went beyond 2 years of service in this very application. My seal recommendation was more expensive, but it saved them a lot of time and money now that there were no monthly shutdowns or seal changes to be made.
As you can see the correct seal for the job will prevent environmental or product contamination, and result in cost savings, through improved machine operating efficiency, longer life, and machine safety. Given the economic climate of the world we are in right now it is essential that you choose what is best suited for your application for the long run. To learn more about Mechanical Seals, how to identify them and which seal would be the best for your application please contact us at https://accurateindust.com/contact/ and one of our technical representatives will assist you and ensure that you get the most out of your seals and your machines.

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